The latest reports from the U.S. Department of Labor’s Occupational Safety and Health Administration include several serious, willful and repeat safety violations at Texas worksites.
Williams & Davis Boilers Inc. in Hutchins, Texas was cited by OSHA with nine safety violations – including one willful, four repeat and four serious – for continuing to expose workers to fall and other hazards.
The willful violation involves operating a 10-ton overhead crane without bridge brakes and failing to ensure that the crane had sufficient clearance to prevent the bridge from striking the building. The repeat violations include failing to protect workers from fall hazards while jacketing boilers 4-10 feet above the floor, ensure that workers are trained to safely operate powered industrial trucks, ensure that workroom floors are kept clean and dry, and keep pendent controls on overhead cranes clean so that the function labels are legible. Similar violations were cited during a 2011 inspection.
The serious violations include failing to ensure that personal protective equipment is designed and constructed for the work performed, implement confined space entry procedures for workers who perform welding duties inside de-aerators and boilers, establish energy control procedures for machinery with more than one energy source and ensure that powered industrial trucks are taken out of service when in need of repair.
Vann Energy Services LLC in Nixon, Texas was cited with 13 safety and health violations – including two willful and three repeat – for exposing workers to flash fires and other hazards. OSHA’s Austin Area Office opened an inspection after two workers were injured by a fire that occurred in an oil and gas field tank.
Inspectors found that the employer had failed to ensure that the air inside the tank was tested for flammable or toxic materials before providing employees with electrical equipment that is capable of causing a potentially flammable environment to ignite.
The repeat violations include failing to provide eye and face protection, communicate chemical hazard information to workers and protect flexible electric cords from damage.
One of the willful violations involves failing to implement a respiratory protection program that includes an evaluation of respiratory hazards, medical evaluations for workers, fit testing, training, and the proper means to clean and store the respirators. The other violation involves failing to implement a permit-required confined space entry program that includes atmospheric testing, proper written permits, a qualified attendant and rescue plans.
The serious violations include failing to ensure that electrical equipment such as a portable lamp is approved for hazardous locations, maintain electrical conductors and cords in a safe operating condition, train workers on the proper use of personal protective equipment, consult workers on confined space entry procedures and maintain fire extinguishers in a proper working condition.
Machine Hazards: Combustible Dust and Unguarded Saws
Texas cabinet manufacturer Carmen Creative Cabinets LLC in Belton, Texas was cited by OSHA for 32 serious safety and health violations for exposing workers to a variety of hazards, including combustible dust accumulations and amputations from unguarded saws.
The safety violations include failing to provide a proper conduit for compressed air, train and certify forklift operators, install approved electrical equipment, properly guard saws, provide safety mechanisms for powered nail guns, and ensure clear access to fire extinguishers and electrical breaker boxes. The health violations include failing to provide adequate housekeeping and exhaust systems for combustible dust accumulations, implement a hazard communication program and training on the use of chemicals, provide personal protective equipment, maintain restroom facilities in a sanitary condition and provide first-aid supplies.
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